Today, as the manufacturing industry continues to transform towards intelligence and efficiency, a certain electric heating appliance manufacturing company in Foshan has reached a strategic cooperation with Attractivechina and successfully introduced Attractivechina's patented product - fixture-free automatic sandblasting system, which has injected strong momentum into the company's automatic sandblasting project for the spraying line.
This cooperation can effectively improve production efficiency and optimize production processes, and also demonstrates our leading position as a sandblasting machine manufacturer in technological innovation and market application.
1. Intelligent Sandblasting, Efficiency Leap
The fixture-free automatic sandblasting system introduced this time has achieved a leap in production capacity with its unique turntable design. The sandblasting machine can process up to 2,600 products per hour, which is 5 to 6 times that of traditional automatic sandblasting machines, greatly improving the operating efficiency of the production line. What is even more rare is that the system has achieved the advantages of no need to adjust the fixture and no conversion time while maintaining high output, making the production process smoother and effectively reducing the time and labor costs caused by changeovers.
2. Precise Control, Quality Assurance
In addition to the increase in production capacity, the non-stick pan sandblasting system also performs well in product quality control. The surface roughness of the product after sandblasting can reach Ra2.5 microns, meeting the surface treatment requirements of high-precision products. The sandblasting machine supports the joint production of multiple varieties and sizes, without worrying about the production capacity and production batches of the product. The characteristics of mixed batch production make the production line flexible and diverse. This diversified production capacity provides strong support for the company to respond to market changes and quickly respond to customer needs, and maximizes benefits.
3. Small Footprint, Low Cost, And Easy Maintenance
The fixture-free efficient and intelligent sandblasting system has unique advantages in equipment layout. The entire set of equipment occupies an area of only 60 square meters, which greatly saves space resources compared to traditional sandblasting equipment. The system fully considers the use and maintenance costs of wearing parts during the design and manufacturing process, and uses high-quality, long-life electrical and pneumatic accessories, such as Siemens, Schneider, SMC, Yaskawa and other internationally renowned brand products to ensure the stability and reliability of the equipment. At the same time, fewer wearing parts and lower maintenance costs also reduce long-term operating costs for enterprises.
4. High Degree of Intelligence and Leading Automation Level
As an intelligent sandblasting equipment, the system has also reached a high level in automation. The equipment realizes the function of automatic loading and unloading, and can complete the loading and unloading operations of the product without manual intervention. At the same time, its centering high-precision design ensures the stability and consistency of the sandblasting process, and high-precision sandblasting operations can be completed without relying on complex equipment such as robots. This highly automated production method not only improves production efficiency and quality stability, but also reduces labor intensity and safety risks.
5. Flexible Layout and Strong Adaptability
The fixture-free automatic sandblasting machine has extremely strong layout flexibility. The total routing layout can be adjusted in straight, reverse or 90 degrees according to the actual situation of the workshop to meet the needs of different production scenarios. Flexible layout methods can effectively improve the space utilization and production efficiency of the workshop, and provide more possibilities for the future transformation and upgrading of the production line of the enterprise.
This cooperation is an in-depth exploration and practice of both parties in the field of intelligent manufacturing. The successful introduction and application of the fixture-free, efficient and intelligent sandblasting system has significantly improved the production efficiency and ensured the stable product quality of the customer's cookware coating line, and has also set a benchmark for intelligent and efficient production in the entire spraying industry.
With the continuous deepening and expansion of cooperation between the two parties, we have reason to believe that more innovative, efficient and intelligent manufacturing solutions will continue to emerge and contribute more to the high-quality development of the manufacturing industry.
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