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Chuangzhi Coating: Successful Case of Metal Lamp Powder Coating Line

September 10, 2024

In the rapidly developing coating industry, the improvement of surface treatment technology is crucial to maintaining market competitiveness. Powder coating, as an efficient and environmentally friendly surface treatment method, is increasingly favored by manufacturers. With its deep accumulation of industrial automation technology, Chuangzhi Coating Company successfully implemented an advanced metal lamp powder coating line project for domestic customers, greatly improving the company's production efficiency and product quality.

 

Project Background

 

With the continuous improvement of market requirements for the appearance and quality of lamp products, powder coating technology has become a key link in lamp production due to its high efficiency and environmental protection. Powder coating can not only significantly improve the durability and aesthetics of the product, but also reduce the burden on the environment. In order to cope with the growing market demand, Attractivechina customized a set of advanced powder coating line overall solutions for customers to enhance the market competitiveness of products.

 

Spray pretreatment system

Chuangzhi Coating's Solution

 

Chuangzhi Coating's rich experience in the field of industrial automation enables it to provide customers with customized powder coating line solutions. This powder coating line equipment covers several key links such as spray pretreatment system, conveying system, automatic powder spraying room, etc., and incorporates a number of innovative technologies to achieve a dual improvement in production efficiency and product quality.

 

Spray pretreatment system

 

In the powder coating line, the pretreatment link is crucial. The spray pretreatment system introduced by Chuangzhi Coating has carried out comprehensive and uniform cleaning of products such as lamp brackets and lamp panels. Compared with traditional pretreatment methods, spray pretreatment has the following advantages:

 

1.Convenient maintenance: The system has a compact structure, is easy to clean and maintain, and greatly reduces the company's operating costs.

 

2.Automatic monitoring and dosing system: Through intelligent monitoring technology, the amount of dosing is accurately controlled to improve the cleaning effect.

 

3.High efficiency and energy saving: The plate heat exchanger is used to improve thermal efficiency and reduce energy consumption.

 

4.Environmental protection and material saving: It reduces the consumption of a large amount of liquid medicine and chemical agents, which is in line with the concept of green production.

 

5.Durable and beautiful: The main body of the system is made of stainless steel, which enhances corrosion resistance and improves overall aesthetics.

 

Conveying system

Conveying system

 

The conveying system is another highlight of the powder coating line. The system has the following features:

 

High degree of automation: The hanging conveyor chain is adopted, which runs smoothly and reliably, reduces manpower input, and visual identification simplifies management.


High efficiency of double-sided spraying: It supports double-sided spraying operations, improves spraying efficiency, and shortens the production cycle.

 

Automated spraying equipment

 

In terms of automated spraying equipment, Attractivechina has adopted advanced control technology:

 

Intelligent control: The computer touch screen centralized control system supports point control and remote control functions to achieve precise control of the spraying process.

 

Automated spraying equipment

Project use effect

 

Since the powder coating line was put into use, production efficiency and product quality have been significantly improved. The spray pretreatment system effectively solves the problems of incomplete cleaning and high energy consumption in traditional pretreatment methods, and the intelligent transformation of the conveying system further improves the automation and efficiency of the spraying operation. The technological innovation of Chuangzhi Coating not only improves the overall performance of the production line, but also injects new vitality into the market competitiveness of customers.

 

Through this successful implementation, Chuangzhi Coating has demonstrated its technical strength and high efficiency of solutions in the field of high-quality powder coating. This is not only a practice of technological innovation, but also an important step in promoting the high-quality development of the lighting industry.


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