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Industrial Equipment Coating Line

1. Fully automatic conveying, speed up to 8m/min, high production efficiency.
2. Use multi-pass dust removal process before spraying to ensure that the product surface is 100% free of >0.1mm dust.
3. Add dehumidification and preheating treatment on the surface of the product to make the product free of oil marks and watermarks and increase the adsorption effect of paint.
4. The overall surface coating of the product is uniform, with high precision, and the product qualification rate is over 95%.
5. Use imported paint supply pumps, imported spray guns and high-precision flow proportional valves to strictly control the spraying of each spray, which can save 30% of the paint volume.
6. The air supply passes through 4 layers of fine filtration to 100% ensure that the fresh air sent into the dust-free spraying room meets the dust-free grade requirements.
7. Paint mist removal system: The centrifugal high-efficiency paint mist removal fan allows 100% of the paint mist in the spraying room to be removed from the room within 2 seconds.
8. The PLC central control system is automatically controlled and can be operated with one button, which is convenient and trouble-free, and has strong safety performance.

Technological Process

Industrial Equipment Coating Line

Loading→Replacing the frame→Rust removal, polishing and dust blowing→Preheating and dehumidification→Primer automatic spraying booth→Primer drying booth→Cooling→Preheating→Top-coat spraying→Top-coat drying→Cooling→Logo spraying→Replacing the frame→Unloading

Device Parameters

Workpiece :                                                            Guotie open car, injection molding machine, tank car, carriage, SQ6 special car, bus, etc.
Workpiece materail:                                              Iron, aluminum
Work system:                                                         300 days/year; 15H/day; equipment utilization rate: 85%
Spray booth temperature:                                    15~32°C
Spray room humidity:                                           55~75%RH
Spraying method:                                                 Robot + manual powder spraying
Main parameters of applicable vehicle models: 1. Vehicle length: 10000-26100mm;2. Vehicle width 2400-340mm;3. The maximum height of the vehicle is 4800mm (based on horizontal ground);4. Vehicle spacing of 5000-20800mm;5. The maximum weight of the vehicle body is 38000kg
Fixture workpiece pitch:                                       38100mm,33020mm, 29210mm, 20320mm
Conveyor speed:                                                   1200mm/min (1-4.5m/min Adjustable)
Length of conveyor belt:                                      About 970M 
Plant size:                                                              258m(L)*20m(W)*11m(H)
Power:                                                                    380V 3φ 50 Hz 
Compressed air:                                                    Pressure≥0.7MPa±5%、oil<0.01mg/m³、solid <1.00mg/m³、dew point 0.6Mpa -20℃     
Natural gas:                                                           Standard pressure is medium pressure 80kPa
Tap water:                                                              Pressure≥1.5Kg/㎝2 
Heating energy:                                                    Electricity, natural gas

Note: Above data for reference only, the actual data will be calculated according to customer require

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Attractivechina has been focusing on the painting industry since 1994 and has been doing so for 30 years. With its good reputation, it is highly favored in domestic and international markets, and its products are exported to countries and regions such as Thailand, Vietnam, India, Indonesia, Iran, Bangladesh, Singapore, Russia, Pakistan, the United States, Mexico, etc.

FAQ

1.  Are you a trading company or a factory? 
We are a coating line equipment manufacturer; we can provide turnkey solution service for your products.
 
2.  If interested in your coating equipment, what should I provide? 
 A.  Product’s material/size (standard and maximum)/weight (standard and maximum)? 
 B.  What is the daily output (1 day=8 hours, 1 month=30 days)? 
 C.  Which heating method do you prefer: electricity, gas, diesel or others? 
 D.  What is the area of your factory (length, width, and height)?
 
3.  Additional service 
We will provide the overall design scheme for free before you place the order. After obtaining the approval by both parties, we will prepare the detail technical specification and quotation.
 
4.  Price 
The price on website is not the actual price, because it is a customized product, the product process flow is different and the price will be different. The final quotation is based on the confirmed technical specification.
 
5.  Payment method 
For stock products, small, medium and large size equipment, the whole coating system 40% of the total amount as deposit shall be paid in advance. After inspection and acceptance by customer, 50% of the total amount shall be paid before shipment. The balance shall be settled after installation and training. The actual payment terms can be negotiated according to different situations.
 
6.  Lead time 
We are a professional manufacturer of non-standard customized coating equipment. To ensure the provision of high-quality products and services, we have set the delivery cycle at 60-90 working days. The actual delivery cycle depends on the order and actual production plan.
 
7.  Packing 
The default packaging of domestic and oversea shipment is white protective film and drag reducing foam packaging. The packaging of export goods is customized package or fumigation free wooden pallet and wooden case. It meets the exporting standards, firm and safe.
 
8.  Shipment 
We usually adopt the trading mode as EXW or FOB (Guangdong port), customer can also specify a logistic company.
 
9.  Installation and training 
If possible, the customer can arrange employees to come to our company for training. We will assign the relevant technicians to your factory for installation supervision until the trial production is completed. In addition, we are very pleasure to share the maintenance skill.
 
10.  After-sale Service 
The main accessories of coating system are warranty for one year. The spare parts are free during the warranty period (except the vulnerable parts and human factors). After the warranty period, you can extend the maintenance period by maintenance contract. We will provide you with the lifelong free professional technical consulting services too.

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Regard quality as the life of the enterprise, pay close attention to product quality, and do the best for customers as far as possible! The company independently produces, processes and sells all kinds of products to meet the needs and requirements of customers. 

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